Volvo FH16 ECU remapping
109 files available

About remapping
The Volvo FH16 is the brand's heaviest tractor unit, built around the 16-litre engine block, and accounts for 109 files in our catalogue. Output designations run from 540 to 610 hp — figures reserved for the most demanding haulage work.
Stage 1 makes up 73 files, with 52 AdBlue-related files — an unusually high proportion reflecting how much consultation the SCR system generates on these vehicles. The ECUs are Volvo's own EMS2, EMS2.2 and EMS2.3, alongside the ACM aftertreatment unit.
Model highlights
- ›73 Stage 1 files on the 16-litre engine block.
- ›52 AdBlue-related files, an unusually high proportion.
- ›Output designations from 540 to 610 hp.
- ›Volvo EMS2, EMS2.2, EMS2.3 and ACM ECUs.
Fuel split
Engines and gains
| Engine | Fuel | Stock | Stage 1 | Stage 2 |
|---|---|---|---|---|
| D16G 750 | Diesel | 750 hp | 855 hp +105 | — |
| D16G 700 | Diesel | 700 hp | 796 hp +96 | — |
| D16E 660 | Diesel | 660 hp | 761 hp +101 | — |
| D16G 600 | Diesel | 600 hp | 695 hp +95 | — |
| D16E 580 | Diesel | 580 hp | 666 hp +86 | — |
| D16G 540 | Diesel | 540 hp | 635 hp +95 | — |
| D16E 540 | Diesel | 540 hp | 630 hp +90 | — |
Indicative figures from the technical catalogue; confirmed when you request the file.
Power curve
D16G 600
ECUs
Generations covered
ECU manufacturers
Available services
Remapping services
Stage 1
Optimising the original map with no hardware changes: more power and torque, full reliability.
AdBlue/SCR off
AdBlue/SCR system management to avoid faults and lock-outs.
DPF off
Particulate filter solution: no more regenerations or blockage warnings.
EGR off
EGR valve management to reduce soot issues and improve response.
DTC delete
Clearing of fault codes (DTC) that can't be removed via diagnosis.
Stage 2
Remap for vehicles with mechanical upgrades (intake, exhaust, intercooler…).
Why remap with Repromatronic
- ✓More power and torque with engine-safe tuning
- ✓Sharper throttle response and nicer driving
- ✓Potential fuel savings in normal driving
- ✓Files built from the original and 100% reversible
- ✓Made by technicians with thousands of projects behind them
Are you a driver?
Request a free quote for your vehicle and we'll tell you the gains you can expect.
Request a quoteAre you a workshop or professional?
Sign up, buy credits and download the optimised file instantly.
Log in as a professionalFrequently asked questions
What does an FH16 gain from a remap?
Fuller torque at low revs and, in many fleets, a more contained average fuel consumption. On heavy haulage, small efficiency gains matter considerably.
Can I modify the AdBlue system?
Tampering with emissions systems is restricted on vehicles used on public roads. Ask us about your specific case before ordering anything.
Does it affect engine life?
On commercial vehicles we work to more conservative criteria precisely because the engine accumulates far more hours than a car engine.
